Application of non contact level measurement in Level measurement of the alumina powder stirring tank

Non-contact level measurement technology has revolutionized the way level measurement is done in various industries. This technology is extremely useful in environments where contact measurements are either not feasible or pose a risk to personnel.

 

 

Non-contact level measurement is a technology that enables you to determine the level of a medium in a tank without physical contact with the medium. It utilizes sensors that use different techniques like ultrasonic, radar, and laser to determine the distance from the sensor to the surface of the liquid or powder in the tank.

 

Non-contact level measurement technology finds a variety of applications in diverse industries. It can be used for measuring the level of liquids, powders, granules, and slurries, and is particularly useful when working with hazardous substances. It is also commonly used in oil and gas, food and beverage, pharmaceuticals, and chemical industries for various applications such as storage, processing, and transportation.

 

One of the main advantages of non-contact level measurement is that it eliminates the need for direct contact with the medium, which can be dangerous or costly in some industries. Unlike conventional methods, non-contact level measurement is not affected by factors such as temperature, pressure, viscosity, or conductivity, which can affect measurement accuracy. Additionally, non-contact level measurement technology is easy to install and maintain, and can provide continuous real-time measurement, which makes process control more efficient.

 

Let's bring the focus on its application in the alumina powder stirring tank, which is widely used in the manufacturing process of ceramics, refractories, and glazes. In the tank, alumina powder is mixed with water to create a slurry that is used for various applications. Alumina powder is an abrasive material that can cause wear and tear on contact level sensors, resulting in frequent maintenance or replacement, leading to production downtime and increased costs.

 

The sensor measures the distance from the sensor to the surface of the slurry with high accuracy, even in challenging environmental conditions. This technology makes it possible to monitor the slurry level in real-time, enabling operators to make immediate adjustments to the manufacturing process, improving efficiency and reducing wastage.

 

Non-contact level measurement technology is becoming increasingly popular in various industries, thanks to its numerous advantages. Its ability to provide accurate and reliable measurements without the need for physical contact has made it the ideal choice for use in hazardous environments and has increased efficiency in several manufacturing processes.